Tubes Filling Machine for plasticlaminate and aluminum tube(up to 320 ppm)

Tubes Filling Machine conveyor chain overload protection is performed by an origin return precision synchronous torque limiter installed on the transmission wheel, which has a long service life. If the pipe chain is stuck, the clutch is disconnected, the proximity switch is triggered, and the machine stops immediately.。

Tubes Filling Machine Online cleaning process

1. The plastic tube sealing machine filling system and hopper can be automatically cleaned by the CIP station in a closed loop at the same time.

2. Before starting CIP, the filling nozzle is installed with a specific CIP dummy cup, and the cleaning liquid will be discharged from the filling machine through the pipeline connected to the CIP dummy cup.

3. The CIP workstation (provided by the customer) provides cleaning agent to the entrance of the hopper. A spray ball is installed in the cylinder, and the spray ball sprays the cleaning agent on the inner surface of the cylinder. The plastic tube sealing machine filling system is designed according to hygienic principles, and the CIP cleaning fluid can reach all surfaces, pipes and instruments that come into contact with the product during the production process. Moving parts that come into contact with the product during the production process, such as piston pumps, agitators, etc., will also rotate accordingly during CIP cleaning to ensure that all surfaces of the moving parts can be fully cleaned.

4. The connecting pipe for the cleaning fluid to return to the customer's CIP system (the return pump is not included in the scope of supply)

5. Establish cleaning and disinfection cycles according to customer needs, and all cleaning and disinfection are configured in the CIP station

6. Parameters such as temperature, pressure, flow rate and time of the CIP cycle can be set by the CIP station according to customer requirements.

7. The filling nozzle of the plastic tube sealing machine can also be quickly detached from the pump system for offline cleaning.

8.CIP traffic requires 2T/H or above

Tubes Filling Machine adopting robots to feed tubes (15x2 tubes taken in double rows each time, 9-12 times/minute):

According to the programmed program, the robot takes out two rows of hoses from the fixed tube box each time, transfers them to the top of the tube cup, and then inserts them vertically into the tube cup. The robot uses a tube support method, and uses stainless steel to tighten the fingers. Manufactured, can be disassembled for cleaning and disinfection or disinfected with hydrogen peroxide spray

The grating detects whether there is a tubeleft in the robot's finger that has not been inserted into the tube cup, and activates the extubation mechanism to remove the hose from the finger, and then proceeds to take the tube.

LFC4002 Tubes Filling Machine has the following advantages:

a. Control system: The tube of filler adopts Siemens touch screen and Japanese Keyence motion controller, fully servo bus driven; the noise is less than 75 decibels.

b. Indexing mechanism: tube of filler uses a servo system as the indexer, and develops differential software to increase the dynamic to static ratio, lengthen the static time of filling and sealing, and ensure that the stable speed of the equipment is above 260pcs/min.

 c. Cup chain guide rail: The automatic tube filling machine adopts four-station operation, alloy steel integral guide rail, and anti-vibration three-bearing tube cup holder locking mechanism.

d. Separation of areas: hose self-cleaning, robot tube loading, servo flap tube loading, automatic tube unloading, filling and sealing, servo tube discharging and other areas are separated according to GMP requirements.

e. Pipe box positioning: The automatic tube filling machine adopts double-layer transportation. The hose box is transported on the upper layer, positioned on the inclined platform, and the empty box is returned on the lower layer.

f. Tube loading method: Robot or tube loading machine enters tubes, and can store 3000-4000 tubes.

h. Servo benchmarking: sick color color mark capture signal, large torque servo rotation positioning, high speed and stability.

i. Servo filling: The automatic tube filling machine adopts full-line servo drive and full ceramic pump filling, which will never wear out.

 j． Aluminum pipe clamping and flattening: The clamping and flattening mechanism of the tail sealing device was originally a scissor-type clamping flattening, which can easily press air into the tube. Now it is changed to a horizontal clamping and flattening mechanism, which is dust-free and avoids driving gas into the tube.

k. Aluminum tube tail sealing: When sealing the tail, the folding and clamping adopts bearing-guided horizontal linear movement (originally an arc pick-up type) movement without pulling the tube upwards. This is especially suitable for three-fold tails.

n． Discharging device: The servo ejects the four-way hose and has a rejection function.

o． Synchronous conveying: servo intermittent movement, separate trough conveying, good synchronization.

 p. Pressure hopper: adopts the quick-opening mode of the distribution pipe to connect to the filling pump.

q. Online CIP: It can be cleaned online or offline.