Emulsification pump function effects and applications

Emulsion Pump is an emulsification equipment for continuous production or cyclic processing of fine materials. Emulsion Pump has ultra-low noise and smooth operation, allowing the material to fully pass through the functions of dispersion and shearing, and has the function of short-distance, low-lift transportation. Its working principle is that the motor drives the intermediate shaft to run at high speed, which can reach extremely high speeds such as 6000rpm or even higher, so that two immiscible liquids can be evenly mixed to achieve the effects of refinement, homogenization, dispersion and emulsification, thereby forming a stable The state of the emulsion. These excellent characteristics lead to their particularly wide range of applications. The following are the specific application areas of emulsification pumps.

The application fields of Emulsify Pump are becoming more and more extensive, and it is widely used in food, beverage, chemical, biochemical, petrochemical, pigment, dye, coating, pharmaceutical and other industries.

The food industry includes: chocolate, fruit pulp, mustard, slag cake, salad dressings, soft drinks, mango juice, tomato pulp, sugar solution, food flavors, and additives.

Daily chemicals include: washing powder, concentrated washing powder, liquid detergent, various cosmetics, and skin care products.

Biomedicine includes: sugar coatings, injections, antibiotics, protein dispersants, medicated creams, and health care products.

Coatings and inks include: latex paint, interior and exterior wall coatings, water-based oil-based coatings, nano coatings, coating additives, printing inks, printing inks, textile dyes, and pigments.

Pesticides and fertilizers include: insecticides, herbicides, emulsifiable concentrates, pesticide auxiliaries, and chemical fertilizers.

Fine chemicals include: plastics, fillers, adhesives, resins, silicone oils, sealants, slurries, surfactants, carbon black, defoaming agents, brighteners, leather additives, coagulants, etc.

Petrochemical industry includes: heavy oil emulsification, diesel emulsification, and lubricating oil.

Nanomaterials include: nanocalcium carbonate, nanocoatings, and various nanomaterial additives.

Emulsify Pump has the characteristics of simple structure, small size, light weight, easy operation, low noise and smooth operation. It adopts the integrated functions of grinding media, dispersion, emulsion, homogenization, mixing, crushing and transportation in the production process.

How to Emulsify Pump selection,


Emulsify Pump is a pipeline-type emulsification equipment that efficiently, quickly and evenly enters one phase or multiple phases (liquid, solid, gas) into another mutually immiscible continuous phase (usually liquid). equipment. Under normal circumstances, the various phases are immiscible with each other. When input externally, the two materials recombine into a homogeneous phase. Due to the strong kinetic energy brought by the high tangential speed and high-frequency mechanical effect generated by the high-speed rotation of the rotor, the material is subjected to strong mechanical and liquid forces in the narrow gap between the rotor and the stator. The combined effects of force shear, centrifugal extrusion, liquid layer friction, impact tearing and turbulence form suspension (solid/liquid), emulsion (liquid/liquid) and foam (gas/liquid). The emulsification pump allows the immiscible solid phase, liquid phase, and gas phase to be uniformly and finely dispersed and emulsified instantly under the combined action of different cooking processes and appropriate amounts of additives. After the high-frequency emulsification pump cycles back and forth, a stable and high-quality product can be obtained.

Emulsion Pump can be divided into single-stage and three-stage. The main difference lies in the difference in emulsification fineness and emulsification effect. The single-stage Emulsify Pump has only one set of rotor stators (middle teeth), while the three-stage Emulsion Pump has three different sets of rotor stators. It is divided into fine teeth - medium teeth - coarse teeth, which have obvious advantages in processing fineness. Of course, this also depends on the different needs of each customer. If it is just general mixing and homogenization that does not require high fineness and the investment cost is limited, we will recommend you to choose a single-stage emulsification pump. The single-stage emulsification pump can also cycle up to three times. The one-stage emulsification pump has better emulsification effect. Choose the one with higher cost performance. The three-stage emulsification pump can not only greatly save the time of processing materials, but also make the particle size of the materials finer, and the better the emulsification effect is.

At the same time, the material selection of Emulsion Pump, because emulsification pumps are used in many specific application fields, different application fields have different requirements for emulsification pump materials. At the same time, the processing capacity and viscosity of emulsification pumps for processing materials are different, and the specific requirements are related to the emulsification pump. supplier contact

Smart Zhitong has many years of experience in the development, design Emulsion Pump for many years

If you have concerns please contact

@Mr carlos

WhatsApp wechat  +86 158 00 211 936

Post time: Dec-01-2023